16MnR钢缺口试样解理断裂行为研究

CLEAVAGE FRACTURE BEHAVIOR IN NOTCHED SPECIMENS OF 16MNR STEEL

  • 摘要: 研究了低合金热轧钢16MnR缺口试样在-196\,^\circC和-130\,^\circC的解理断裂机理. 拉伸试验、单、双缺口四点弯曲实验、断口形貌观察以及有限元分析结果表明, 缺口试样发生解理断裂时均起裂于夹杂物粒子, 一种位于缺口根部前端(IC型), 另一种位于距缺口根部较远的条形裂纹前端(SIC型); 且随温度升高, 起裂源的类型从-196\,^\circC下的IC型转变为-130\,^\circC下的SIC型. 微裂纹均形核于夹杂物, 最终的断裂由铁素体晶粒尺寸的微裂纹扩展控制. 缺口试样IC型解理断裂遵循裂纹形核条件\varepsilon_\rm p \ge \varepsilon_\rm pc和裂纹扩展条件\sigma_yy\ge \sigma_f, 而SIC型解理断裂条件则演化为\varepsilon_\rm p+\varepsilon_\rm ps\ge \varepsilon_\rm pc和\sigma_yy +\sigma_yy\rm s \ge \sigma_f.

     

    Abstract: The cleavage initiation ofnotched specimens of a low alloy hot rolled steel (16\,MnR) with carbides andinclusions at -196^\circC and -130^\circC is studied in this paper.The results of tensile tests,four point bending tests of single and double notched specimens, microscopicobservations and finite element method calculations show that two types ofcleavage initiation sites in notched specimens can be identified, oneisrelated to the inclusions ahead of the notch root (IC type) and theothersrelated to the inclusions located ahead of string cracks far from the notch root(SIC type). The types of initiation sites are influenced strongly bytemperature, changing from IC type at -196^\circC to SIC type at-130^\circC. In both IC and SIC initiation mechanisms, the cracknucleation is induced by inclusions and the final fracture is controlled bythe propagation of a ferrite grain-sized crack into the matrix grain. The cleavagefracture of IC initiation type in notched specimens can be described by adual-criterion model, i.e. a critical plastic strain \varepsilon_\rm p \ge \varepsilon_\rm pc for initiating a crack nucleus and a critical tensilestress \sigma_yy \ge \sigma_f for its propagation. While for SIC initiationtype, the dual-criterion model is to be modified with the expression of\varepsilon_\rm p + \varepsilon _\rm ps \ge\varepsilon_\rm pc and \sigma _yy +\sigma_yy\rm s \ge \sigma_f.

     

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