润滑方式对航空花键副材料微动磨损特性的影响

THE INFLUENCE OF LUBRICATION METHODS ON THE MICRO MOTION WEAR CHARACTERISTICS OF AVIATION SPLINE MATERIALS

  • 摘要: 本文以直升机传动花键材料15-5PH不锈钢和9310钢为研究对象,基于航空花键副的简化齿条模型,开展无润滑、脂润滑、磨屑脂润滑及油润滑条件下的微动摩擦磨损实验,结合扫描电子显微镜(SEM)、能谱仪(EDS)、三维轮廓仪及有限元仿真分析,研究润滑方式与磨损量之间的定量关系。结果显示:(1)无润滑时,表面有深犁沟、剥落坑及黏着撕裂现象,磨损机制主要为黏着磨损与磨粒磨损。(2)脂润滑能减轻接触表面损伤,因润滑脂难稳定留存于界面,滑移区范围与无润滑时相近,以磨粒磨损为主,磨损量较无润滑降低18.5%。(3)磨屑脂润滑较脂润滑粘性改变,受内部磨屑影响,磨损量较无润滑降低了47%。(4)油润滑有效抑制微动磨损,齿面平整,仅有轻微划痕和凹坑,以黏着磨损与磨粒磨损为主,磨损量较无润滑降低72.4%。本研究明晰了润滑方式对航空花键副材料微动磨损特性的影响规律,为其抗磨损设计提供关键数据支持。

     

    Abstract: This article takes 15-5PH stainless steel and 9310 steel as the research objects, and based on the simplified rack model of aviation spline pair, carries out fretting friction and wear experiments under the conditions of no lubrication, grease lubrication, debris grease lubrication and oil lubrication. Combined with scanning electron microscope (SEM), energy dispersive spectrometer (EDS), three-dimensional profiler and finite element simulation analysis, the quantitative relationship between lubrication mode and wear amount is studied. The results showed that: (1) without lubrication, there are deep furrows, peeling pits and adhesive tearing on the surface, and the wear mechanism is mainly adhesive wear and abrasive wear. (2) Grease lubrication can reduce the damage of contact surface, because it is difficult for grease to remain stably at the interface, and the range of slip zone is similar to that without lubrication, which is mainly abrasive wear, and the wear amount is reduced by 18.5% compared with that without lubrication. (3) The viscosity of wear debris grease lubrication is changed compared with that of grease lubrication. Affected by internal wear debris, the wear amount is reduced by 47% compared with that without lubrication. (4) Oil lubrication can effectively inhibit fretting wear, and the tooth surface is flat, with only slight scratches and pits, mainly adhesive wear and abrasive wear, and the wear amount is reduced by 72.4% compared with that without lubrication. This study clarified the influence of lubrication methods on Fretting Wear Characteristics of aviation spline pair materials, and provided key data support for its anti-wear design.

     

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