高温合金斜圈弹簧设计优化与力学性能测试研究

Research on Design Optimization and Mechanical Performance Tsets of Super-Alloy Canted Coil Springs

  • 摘要: 宽域几何可调进气道采用高温动密封结构,高温合金斜圈弹簧是其关键元件。本文对高温合金斜圈弹簧进行了数学建模和有限元仿真计算,对斜圈弹簧样件进行了室温和高温力学性能测试,研究总结了斜圈弹簧设计优化准则。研究表明:1)弹簧最大应力处的截面平均等效应力不大于材料屈服强度的50%,可以作为斜圈弹簧的设计优化准则;2)室温条件下斜圈弹簧压缩-回弹率保持良好,950℃高温下斜圈弹簧压缩-回弹性能下降明显,但均满足使用要求。

     

    Abstract: High temperature dynamic sealing structure is employed in the variable geometry inlets(VGI) with wide-range, and canted coil springs made of supper-alloy wire are the key elastic elements.In this thesis, the following work was finished: At first,parametric modeling was built via mathematical equations.Then finite element method (FEM) analysis based on ANSYS software was conducted, and preliminary resilience characteristics of canted coil spring were obtained.And then, compression rebound performance tests were performed at room temperature and high temperature. After that, the rule of thumb was proposed for design optimization and discussed. Research results showed that:Firstly, the average equivalent stress at the maximum stress plane should be less than 50% yield strength of the material,which was verified as the design guideline for the canted coil springs. Secondly, the mechanical performance of canted coil springs reached the requirements within the specified stroke range, and the rebound elasticity was excellent at room temperature, while it decreased remarkably at 950℃.

     

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