基于LS-DYNA的激光-TBM滚刀破岩仿真方法及实验验证

SIMULATION METHOD AND EXPERIMENTAL VALIDATION BASED ON LS-DYNA LASER TBM DISC CUTTER RING FOR ROCK BREAKING

  • 摘要: 针对隧道掘进机(TBM)掘进“三高”(高承载压力、高强度、高石英含量)等极端地层时,TBM滚刀的综合切削性能低下,提出了一种激光辅助破岩方法用于提高滚刀破岩效率,并给出了仿真建模方法,以降低激光辅助滚刀破岩前瞻性研究的风险和实验成本。以激光钻孔辅助缩尺滚刀贯入花岗岩为例,在给定孔-孔距为2 mm时进行不同刀-孔距下的协同仿真和实验。针对岩石的宏观破碎、破岩载荷和比能量(SE),讨论了其可行性和有效性。结果显示,激光孔的存在有利于滚刀破岩,且刀孔距为5 mm时效果最佳。

     

    Abstract: When the tunnel boring machine (TBM) encounters extreme geological conditions characterized by "three highs" (high bearing pressure, high strength, and high quartz content), the overall cutting performance of TBM disc cutters is significantly reduced. This paper proposes a laser-assisted rock breaking method to enhance the efficiency of disc cutter rock breaking and introduces a simulation modeling approach to mitigate the risks and experimental costs associated with the prospective study of laser-assisted disc cutter rock breaking. Using laser drilling-assisted scaled disc cutter penetration in granite as an example, synergistic simulations and experiments are conducted at different cutter-hole distances with a given hole-hole distance of 2mm. The feasibility and effectiveness of this method are discussed in terms of macroscopic rock fragmentation, rock breaking load, and specific energy (SE).The results indicate that the presence of laser holes facilitates rock breaking by the disc cutter, with the best effect observed when the cutter-hole distances is 5 mm.

     

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