含腐蚀缺陷X80油气管道极限载荷模拟与预测

SIMULATION AND PREDICTION OF ULTIMATE LOAD OF X80 OIL AND GAS PIPELINE WITH CORROSION DEFECTS

  • 摘要: 腐蚀缺陷会影响管道极限承载能力,而X80管材是西气东输等长输管道工程的主要用材,因此针对含腐蚀缺陷X80油气管道的极限载荷预测开展数值模拟研究具有较大的工程意义和价值。以X80管道的特征尺寸及腐蚀缺陷数据为基础,采用商用有限元软件,建立全尺寸X80管道数值有限元模型,在数值模型中施加实际的边界条件和加载管道内压载荷。分析了X80无缺陷及含缺陷管道极限载荷,结果显示最大Mises应力均位于缺陷底部与光滑圆弧面过渡处,缺陷深度和缺陷长度对管道极限载荷存在影响。最后提出了一种含腐蚀缺陷X80油气管道极限载荷预测方法,并与X80管道实际试验数据进行对比论证,结果表明该预测方法计算精度较高,适用性良好。

     

    Abstract: Corrosion defects can affect the ultimate bearing capacity of pipelines, and X80 pipes are the primary material utilized in long-distance pipeline projects, such as the West-East Gas Pipeline. Consequently, conducting numerical simulation research to predict the ultimate load of X80 oil and gas pipelines containing corrosion defects holds significant engineering significance and value. Based on the characteristic dimensions and corrosion defect data of X80 pipeline, a full-scale numerical finite element model of X80 pipeline is established using commercial finite element software. The numerical model incorporates actual boundary conditions and internal pressure load of the pipeline. Both pipelines without and with defects were analyzed, and the results revealed that the maximum Mises stress occured at the transition between the bottom of the defect and the smooth circular arc surface. The depth and length of the defect exert a mutual influence on the pipeline's ultimate load. Ultimately, a prediction method for the ultimate load of X80 oil and gas pipelines with corrosion defects was proposed. This method was compared and validated with actual test data from X80 pipelines. The results demonstrated that the prediction method exhibited high calculation accuracy and good applicability.

     

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