刘孔忠, 刘统亮, 何恩等. 深海多工况载荷作用下软管连接器结构强度分析. 力学与实践, 2022, 44(5): 1055-1065. doi: 10.6052/1000-0879-22-318
引用本文: 刘孔忠, 刘统亮, 何恩等. 深海多工况载荷作用下软管连接器结构强度分析. 力学与实践, 2022, 44(5): 1055-1065. doi: 10.6052/1000-0879-22-318
Liu Kongzhong, Liu Tongliang, He En, et al. Structural strength analysis of flexible flowline connector under multi-load in deepwater. Mechanics in Engineering, 2022, 44(5): 1055-1065. doi: 10.6052/1000-0879-22-318
Citation: Liu Kongzhong, Liu Tongliang, He En, et al. Structural strength analysis of flexible flowline connector under multi-load in deepwater. Mechanics in Engineering, 2022, 44(5): 1055-1065. doi: 10.6052/1000-0879-22-318

深海多工况载荷作用下软管连接器结构强度分析

STRUCTURAL STRENGTH ANALYSIS OF FLEXIBLE FLOWLINE CONNECTOR UNDER MULTI-LOAD IN DEEPWATER

  • 摘要: 在深海复杂特殊的环境下,海底软管连接器受多种载荷工况作用,会对海底管道安全运营以及整个水下生产系统的可靠性产生影响,从而对连接器的结构安全性能提出了更高的要求。基于此,以南海某气田软管鹅脖连接器深海安装工程为例,介绍了所应用的鹅脖连接器的工作原理和基本参数,分析了鹅脖连接器相较于传统立式连接器的优势。利用实验设计优化技术,针对鹅脖连接器在软管平铺阶段、连接器测漏和静水压测试三种深海工况进行了极限载荷计算研究,并在此基础上开展有限元模拟仿真计算分析和强度校核。结果表明:在不同载荷工况下对鹅脖连接器进行完整载荷工况检查,各工况条件下鹅脖连接器法兰上施加的所有载荷均满足要求;鹅脖连接器在各工况下整体应力均小于许用应力,整体结构综合强度足够,满足安全规范;各工况最大应力均集中在90°弯头处,对其进行强度校核,满足美国机械工程师协会 (American Society of Mechanical Engineers,ASME)标准使用要求。本文分析结果可为水下软管连接器的结构优化设计和深海安装提供理论基础和技术参考。

     

    Abstract: In the complex and special environment of deepwater, the subsea flexible flowline connectors are affected by various load conditions, which will affect the safe operation of subsea pipelines and the reliability of the entire subsea production system, thus put forward higher requirements for the structural safety performance of the connectors. Based on this, taking the deepwater installation project of gooseneck connector for flexible flowline in a gas field in South China Sea as an example, the working principle and basic parameters of gooseneck connector are introduced, and the advantages of gooseneck connector compared with traditional vertical connector are analyzed. Using design of experiments (DOE) optimization technology, the ultimate load calculation of gooseneck connector in three deepwater working conditions, i.e., flexible flowline laying stage, connector subsea leak test and hydrostatic pressure test, was studied. On this basis, finite element simulation calculation analysis and strength check were carried out. The results show that the complete load condition inspection of the gooseneck connector is carried out under various load combinations, and all the loads applied to the flange under each working condition meet the requirements. Under each working condition, the overall stress of the gooseneck connector is less than the allowable stress, and the overall strength of the overall structure is sufficient to meet the safety requirements. The maximum stress in each working condition is concentrated at the 90° elbow, and its strength is checked to meet the requirements of the American Society of Mechanical Engineers (ASME) standard. The analysis results in this paper can provide theoretical basis and technical reference for the structural optimization design and deepwater installation of subsea flexible flowline connectors.

     

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