考虑陀螺效应的铣削颤振分析1)

doi:10.6052/1000-0879-18-073

力学与实践 ›› 2018, Vol. 40 ›› Issue (4): 372-379.DOI: 10.6052/1000-0879-18-073

考虑陀螺效应的铣削颤振分析¹⁾

马伯乐, 任勇生²⁾, 张玉环, 马静敏

山东科技大学机械电子工程学院,山东青岛 266590

收稿日期:2018-02-13 出版日期:2018-08-08 发布日期:2018-09-11
作者简介:2) 任勇生, 教授。E-mail: 1123067621@qq.com
基金资助:
1) 国家自然科学基金资助项目(11672166, 51605264)

FLUTTER ANALYSIS OF MILLING WITH CONSIDERATION OF GYROSCOPIC EFFECT¹⁾

MA Bole, REN Yongsheng²⁾, ZHANG Yuhuan, MA jingmin

College of Mechanical and Electronic Engineering, Shandong University of Science and Technology, Qingdao 266510, Shandong, China

Received:2018-02-13 Online:2018-08-08 Published:2018-09-11

摘要/Abstract

摘要： 主要研究主轴旋转过程中产生的陀螺效应对切削颤振稳定性边界的影响。基于一种旋转下的主轴、刀杆和刀具模型,采用欧拉$\!$-$\!$-$\!$伯努利悬臂梁理论获得考虑陀螺效应的切削系统的传递函数。在此基础上,探究了考虑陀螺效应的高速切削系统的稳定性。结果表明,陀螺效应改变了高速铣削的临界切削深度。并且在考虑陀螺效应的情况下,刀具齿数越多临界切削深度越小,降低系统刚度将减小临界切削深度,增大系统阻尼比将增大临界切削深度。

关键词: 铣削|颤振|稳定性预测|陀螺效应

Abstract: The influence of the gyroscopic effect produced by the spindle rotation on the cutting chatter stability boundary is studied in this paper, based on a rotating model of the spindle, the tool holder and the tool. In the model, the Euler-Bernoulli cantilever beam theory is adopted to obtain the transfer function of the cutting system with consideration of the gyroscopic effect, as well as to determine the stability of the high speed cutting system.The results show that the gyroscopic effect affects the critical cutting depth of the high speed milling. With the consideration of the gyroscopic effect, when the tooth number of the tool increases, the critical cutting depth decreases. Meanwhile, the critical cutting depth decreases with the decrease of the stiffness of the system and the damping ratio of the system.

Key words: milling|flutter|stability prediction|gyroscopic effect

中图分类号:

TH113
TG54

马伯乐, 任勇生, 张玉环, 马静敏. 考虑陀螺效应的铣削颤振分析¹⁾[J]. 力学与实践, 2018, 40(4): 372-379.

MA Bole, REN Yongsheng, ZHANG Yuhuan, MA jingmin. FLUTTER ANALYSIS OF MILLING WITH CONSIDERATION OF GYROSCOPIC EFFECT¹⁾[J]. Mechanics in Engineering, 2018, 40(4): 372-379.

参考文献 1

星铁太郎. 机械加工颤振的分析与对策. 顾崇衔译. 上海:上海科学技术出版社,19842 Mini I, Yanushevsk B.A new theoretical approach for the prediction of machine tool chatter in milling. Journal of Manufacturing Science and Engineering, 1993, 115(1): 1-83 Tlusty J, Ismail F.Basic non-linearity in machining chatter. CIRP Annals---Manufacturing Technology, 1981, 30(1): 299-3044 Altintas Y, Budak E.Analytical prediction of stability lobes in milling. CIRP Annals---Manufacturing Technology, 1995, 44(1): 357-3625 Budak E, Altintas Y.Analytical prediction of chatter stability in milling---part I: general formulation. Journal of Dynamic Systems Measurement & Control, 1998, 120(1): 31-366 Altintas Y, Stepan BG, Merdol AD, et al.Chatter stability of milling in frequency and discrete time domain. CIRP Journal of Manufacturing Science and Technology, 2008, 1(1): 35-447 庄润雨,镗杆动态稳定性与动力学模型的研究. [学位论文].石家庄:石家庄铁道大学, 20168 Xiong GL, Yi JM, Zeng C, et al.Study of the gyroscopic effect of the spindle on the stability characteristics of the milling system. Journal of Materials Processing Technology, 2003, 138(1-3):379-3849 Dilley DN, Bayly PV, Whitehead BT, et al.An analytical study of the effect of process damping on10 reamer vibrations. Journal of Sound and Vibration, 2005, 280(3-5): 997-101510 Mosaddegh P, Movahhedy MR.A study of gyroscopic effects on stability of high speed milling. Asme International Mechanical Engineering Congress & Exposition, Orlando, Florida, 200511 Movahhedy MR, Mosaddegh P.Prediction of chatter in high speed milling including gyroscopic effects. International Journal of Machine Tools & Manufacture, 2006, 46(9): 996-100112 Arvajeh T, Ismail F.Machining stability in high-speed drilling---part 1: modeling vibration stability in bending. International Journal of Machine Tools and Manufacture, 2006, 46(12-13):1563-157213 Roukema JC, Altintas Y.Generalized modeling of drilling vibrations---part I: time domain model of drilling kinematics, dynamics and hole formation. International Journal of Machine Tools and Manufacture, 2007, 47(9): 1455-147314 Roukema JC, Altintas Y.Generalized modeling of drilling vibrations---part II: chatter stability in frequency domain. International Journal of Machine Tools and Manufacture, 2007, 47(9): 1474-148315 Mehrabadi IM, Nouri M, Madoliat R.Investigating chatter vibration in deep drilling, including process damping and the gyroscopic effect. International Journal of Machine Tools and Manufacture,2009, 49(12-13): 939-94616 吴石,渠达,刘献礼等.轴向铣削力与陀螺效应对颤振稳定域的影响. 振动、测试与诊断, 2013, 33(6): 931-936

[1]	杨秋伟, 张金鑫, 李翠红. 结构模型缩聚的改进IRS方法¹⁾[J]. 力学与实践, 2020, 42(5): 588-593.
[2]	解妙霞, 郭瑞峰, 李丽霞, 张林杰. 能量有限元预示复合材料结构动响应研究进展[J]. 力学与实践, 2016, 38(4): 375-381.
[3]	王宇, 谷月, 李昌, 韩清鹏. 黏弹性层合悬臂薄壁圆柱壳的模态特性研究[J]. , 2015, 37(3): 344-349.
[4]	敖文刚, 李勤, 王歆. 基于Matlab的理论力学计算机辅助教学[J]. 力学与实践, 2013, 35(1): 83-86.

考虑陀螺效应的铣削颤振分析¹⁾

FLUTTER ANALYSIS OF MILLING WITH CONSIDERATION OF GYROSCOPIC EFFECT¹⁾

PDF (PC)

可视化

摘要/Abstract

引用本文

使用本文

参考文献 1

相关文章 4

编辑推荐

Metrics

本文评价